We offer a comprehensive range of cold foil and high-end replicated foil series designed to meet the diverse needs of tobacco and alcohol packaging, premium gift boxes, brand labels, and commercial printing.
The Pearl Toner Foil from Hongye is compatible with the laser digital toner transfer system. There is no need to create traditional embossing plates. The heat transfer is accomplished by printing the carbon powder area with laser.
Pearl Toner Foil produced by Hongye comes with a soft pearl iridescent luster. It presents a delicate and smooth iridescence texture as the viewing angle changes, without strong metallic reflection.
Technology / Process
The Pearl Toner Foil is made through a multi-layer PET substrate and special pearlescent coating composite process. The color layers are transparent and natural. It supports variable data graphics, short single proofing, and small batch customized production.
Applicable substrates:
- Various coated papers, matte powder papers, special art papers, with finer and smoother paper surfaces resulting in better pearlescent effect
- White card, gray base white board, etc. packaging card papers, suitable for surface local decoration of gift boxes and handbags
- Some synthetic papers, light-coated special papers, it is recommended to do a small sample test before machine operation
- Paper surfaces with heavy silicone oil or high release coating are not recommended, as they will reduce the transfer adhesion
Parameters
Specification
Options
Available Length
120m / 300m / 500m / 1000m / 2000m / 5000m
Available Width
32cm / 64cm / 128cm / 140cm
Core Inner Diameter
25.4mm (1") / 76.2mm (3")
Base Film Thickness
12μm
Base Material
PET
MOQ
5000㎡
Compatible Equipment
Compatible with most digital foil stamping machines on the market, such as Xerox Versant, Konica Minolta AccurioPress, etc.
Common transfer faults and troubleshooting guidelines
1. Partial incomplete transfer of pearlescent
Check: Insufficient heat press temperature, or too thin carbon powder ink layer thickness; slightly increase the heat press parameters to ensure carbon powder is fully heated and melted.
2. Large area detachment of pearlescent film
Check: The substrate surface contains demolding agents, and the paper surface tension is insufficient; replace with suitable paper or do surface pre-treatment in advance.
3. Edge smudging and overflow of transfer pattern
Check: Excessive heat press pressure, or slow feeding speed; reduce pressure and appropriately increase the feeding speed.
4. Uneven pearl luster of finished product
Check: Unstable tension of the transfer film roll or uneven temperature distribution of the heat roller; check the equipment rollers to stabilize the roll material tension.
Factory Advantages
Hongye has a complete production line for coating, evaporation deposition, compounding and cutting. The pearlescent coating formula is independently formulated, allowing for flexible adjustment of the size of the pearlescent particles and the intensity of the luster.
The entire production process is equipped with online visual inspection, which can promptly detect spots, color differences and film breakage defects. All processes are completed within the factory in a closed loop, without outsourcing or subcontracting, and can quickly respond to sample color matching requirements.
We can customize the width and length of the roll material according to customer orders. For export orders, moisture-proof and dust-proof roll materials can be packaged in accordance with foreign trade standards to ensure stable quality during ocean transportation.
FAQ
1. Q: Can Pearl Toner Foil be used with black-and-white laser printers?
A: Yes, as long as the device has a thermal transfer printing component.
2. Q: Can the pearl effect be adjusted in strength?
A: Yes, the pearl coating formula can be adjusted according to the requirements.
3. Q: Will thick cardstock affect the transfer effect?
A: Thick paper has slow heat conduction, so the thermal press parameters need to be adjusted.
4. Q: Is the pearl layer on the transfer surface scratch-resistant?
A: It is relatively durable, but in high-friction scenarios, it is recommended to apply a protective film.
5. Q: Can samples be obtained for free?
A: Samples are available for regular styles. Shipping costs are additional.
6. Q: Will storing in a humid environment affect the film material?
A: High humidity environments can easily affect performance. It is recommended to store in a dry and dark place.
7. Q: Can quality inspection documents be provided for export orders?
A: Corresponding batch quality inspection reports can be provided after placing the order.
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